ELEXAN Scientific Services

Microfluidics services —
design, fabrication, and characterization
for research and industry

From concept to characterized chip — expert microfluidics services delivered through a trusted network of specialized partners, coordinated by a single technical team.

Chip design PDMS soft lithography Micro CNC milling Hot embossing 2-photon lithography UV photolithography Silicon DRIE Thin film deposition Parylene coating SEM characterization Raman spectroscopy Microarray printing Surface functionalization

Microfluidic technology is transforming diagnostics, drug discovery, and cell biology — but access to the right fabrication expertise remains one of the biggest barriers in the field. ELEXAN Scientific exists to remove that barrier.

Our microfluidics services connect you with a carefully vetted network of specialized fabrication partners, technical experts, and material suppliers — coordinated through a single point of contact so you can focus on your science rather than managing multiple vendors.

Whether you need a droplet generator designed from scratch, a PDMS prototype fabricated and bonded, a silicon master mold etched by DRIE, or a picoliter protein array printed on a custom surface, ELEXAN Scientific has the expertise and the partnerships to deliver.

Built on collaboration, not competition

We have built deep relationships with some of the most capable microfluidics fabrication facilities, university cleanrooms, and specialist service providers in North America. We do not replace these partners — we amplify them. Our role is to understand your application, match you with the right expertise, and ensure you receive a deliverable that meets your scientific and engineering requirements. If you are a fabrication facility or specialist service provider interested in joining our network, we would love to hear from you.

Three steps from brief to characterized chip

Consultation and feasibility

Every engagement begins with a no-obligation technical consultation. We listen to your requirements, review existing designs or constraints, and provide an honest assessment of the best fabrication approach, timeline, and budget for your project.

Design, matching, and coordination

We design your chip or review your existing design for manufacturability, then match your project to the optimal fabrication partner from our network — selected by process capability, lead time, and experience with similar applications.

Delivery, characterization, and validation

Finished chips are characterized using profilometry, SEM, contact angle measurement, electrical testing, or functional flow testing before delivery. Process documentation and characterization reports are provided as standard.

Our service areas

Five core service areas

Each supported by a dedicated team of technical specialists and a network of trusted fabrication partners.

Design services
Microfluidic chip design for droplet generators, mixers, organ-on-chip, flow cells, and sensor-integrated platforms — from concept sketch to fabrication-ready files.
Chip layout Electrode integration World-to-chip interface Flow cell design
Prototyping services
Rapid chip prototyping across a wide range of materials and methods — from PDMS soft lithography and micro CNC milling to hot embossing and 2-photon lithography.
PDMS soft lithography Micro CNC Hot embossing Laser cutting Laminates
Microfabrication services
Cleanroom-grade microfabrication including photolithography, DRIE, thin film deposition by e-beam and sputtering, parylene coating, and master mold fabrication.
UV photolithography Silicon DRIE E-beam & sputter Parylene Wafer dicing
Characterization services
Comprehensive surface and device characterization including SEM imaging, profilometry, contact angle measurement, Raman spectroscopy, and electrical impedance characterization.
SEM Profilometry Contact angle Raman spectroscopy Impedance
Microarray services
Picoliter and nanoliter droplet printing of proteins and oligonucleotides on a wide range of substrates — including surface functionalization, scanning, and chip validation.
Picoliter printing Nanoliter printing Surface functionalization Scanning & analysis

Access, credibility, and flexibility — without the overhead

Access without overhead

DRIE, e-beam deposition, and 2-photon lithography are accessible through ELEXAN without cleanroom affiliation, capital investment, or equipment maintenance — through a single relationship with no minimum commitment.

Technical credibility you can rely on

Our team holds advanced degrees in chemical engineering, materials science, and microfluidics. When we recommend a fabrication approach, it is based on direct hands-on experience, not a catalog description.

A network built on trust

Every fabrication partner in the ELEXAN network has been personally vetted by our technical team. We work with partners who share our commitment to scientific rigor, clear communication, and on-time delivery.

Flexibility for every stage

From a single prototype chip for proof-of-concept to a validated batch for a pre-clinical study — our service model scales to your project stage without requiring production commitments or long-term contracts.

Common questions

Frequently asked questions

What types of organizations do you work with?

We work with academic research groups, biotech startups, established medical device companies, pharmaceutical R&D teams, and industrial engineering groups. Engagements range from single-chip prototyping projects for PhD researchers to multi-phase development programs for commercial product teams.

Both. Some services — including design, certain prototyping methods, and microarray printing — are performed directly by our team. For specialized processes such as DRIE, e-beam deposition, and 2-photon lithography, we work with a carefully selected network of partner facilities. In all cases, ELEXAN Scientific coordinates the project and takes responsibility for the deliverable.

Absolutely — we regularly fabricate chips from customer-provided designs. We will review your design files for manufacturability in the chosen process and flag any potential issues before fabrication begins. If modifications are needed, we will discuss them with you before proceeding.

Our prototyping services cover PDMS, COC, PMMA, PC, Flexdym, PSA laminates, glass, silicon, and aluminum. Microfabrication services work primarily with silicon and glass wafers. For specialized or biocompatible materials not listed, contact us to discuss your requirements.

Simple PDMS prototypes from existing molds can be delivered in 3–5 business days. New mold fabrication by soft lithography typically takes 1–2 weeks. Complex multi-layer microfabrication projects requiring cleanroom processing can take 4–8 weeks depending on partner capacity. We provide a project timeline estimate at the feasibility stage and keep you updated throughout.

Yes. We sign mutual non-disclosure agreements (NDAs) at the start of any technical engagement upon request. Your design files, project scope, and technical details are treated as confidential and are not shared beyond the team members and partners directly involved in your project.

Ready to start your microfluidics project?

Whether you have a fully detailed chip design ready for fabrication or a scientific challenge you are not yet sure how to approach — start with a no-obligation technical consultation.

Request a free consultation Browse service areas